The PTFE Transfer Moulding Machine by HEMSUN (Model HSE-905) delivers high-yield forming capacity for ptfe transfer moulding machine components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Engineered for high repeatability, the PTFE Transfer Moulding Machine provides 379 Ton of compaction force for ptfe transfer moulding machine components components up to Engineered to client drawing envelope (Build HSE-749). Digital PLC timers manage a 71-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
The system is engineered to compact virgin & filled PTFE fluoropolymer resin powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Precision-ground tie pillars and bronze guide sleeves ensure exact tooling concentricity. Cavity inserts for ptfe transfer moulding machine components are manufactured from premium cold-work die steel with micro-lapped bores to minimize surface friction during compaction.
Selecting the ideal PTFE Transfer Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (379 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Transfer Moulding Machine (Series HSE-905) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-749) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 50 mm |
| Gasket thickness | 2 mm to 6 mm |
| Min. wall thickness | 4 mm |
| Output | Approx. 800 parts/hour |
| Power | Max. 3 HP total |
Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 60 mm |
| Gasket thickness | 3 mm to 10 mm (application-dependent) |
| Min. wall thickness | 4 mm |
| Power | Max. 3 HP total |
20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
| Finish | Enclosed powder-coated cabinet |
20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 120 mm |
| Part thickness | 3 mm to 25 mm |
| Motor | 5 HP, 3-phase AC |
| Control | PLC-based push-button controller |
| Features | PTFE powder auto filling, auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | 50 mm to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket press covering OD up to 180 mm.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | Up to 180 mm |
| Gasket thickness | 3 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 200 L HP-68 |
The PTFE Transfer Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe transfer moulding machine components for industrial processors (Workstation Ref: APP-2705).; Integrated die-set tooling for ptfe transfer moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Selecting the ideal PTFE Transfer Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates…
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687