The PTFE Powder Moulding Machine (Specification HSE-963) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of ptfe powder moulding machine components. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Operating with 317 Ton capacity, the PTFE Powder Moulding Machine processes ptfe powder moulding machine components within a Engineered to client drawing envelope (Build HSE-195) work area. Precision linear encoders coordinate pressing depth and hold load across 129 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Designed to process abrasive filled grades and virgin virgin & filled PTFE fluoropolymer resin, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for ptfe powder moulding machine components incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Sizing a PTFE Powder Moulding Machine installation involves calculating the required pressing tonnage (317 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Powder Moulding Machine (Series HSE-963) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-195) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 50 mm |
| Gasket thickness | 2 mm to 6 mm |
| Min. wall thickness | 4 mm |
| Output | Approx. 800 parts/hour |
| Power | Max. 3 HP total |
Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 60 mm |
| Gasket thickness | 3 mm to 10 mm (application-dependent) |
| Min. wall thickness | 4 mm |
| Power | Max. 3 HP total |
20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
| Finish | Enclosed powder-coated cabinet |
20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 120 mm |
| Part thickness | 3 mm to 25 mm |
| Motor | 5 HP, 3-phase AC |
| Control | PLC-based push-button controller |
| Features | PTFE powder auto filling, auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | 50 mm to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket press covering OD up to 180 mm.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | Up to 180 mm |
| Gasket thickness | 3 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 200 L HP-68 |
The PTFE Powder Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe powder moulding machine components for industrial processors (Workstation Ref: APP-2763).; Integrated die-set tooling for ptfe powder moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 38s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Sizing a PTFE Powder Moulding Machine installation involves calculating the required pressing tonnage (317 Ton baseline) based on part cross-sectional area and material grade. Sub…
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687