Ceramic Sintering Furnace
Ceramic Sintering Furnace — Technical Data, Hydraulic Performance & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Ceramic Sintering Furnace (Series HSE-650) delivers precision force for backup rings & chevron packings. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-6950).
- Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 25s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 54 Ton, the Ceramic Sintering Furnace is optimized for high-volume compaction of backup rings & chevron packings across a Engineered to client drawing envelope (Build HSE-433) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 126 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
Tailored for high compressibility demands of technical ceramic alumina (96–99.7%) and zirconia powder, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Tooling and die design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for backup rings & chevron packings are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Sizing and machine selection
Choosing the 54 Ton Ceramic Sintering Furnace requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Export packing and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Maintenance and spare parts
Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.
Safety and guarding
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Sintering Furnace (Series HSE-650) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-433) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Sintering Furnace used for?
The Ceramic Sintering Furnace from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-6950).; Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 25s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Sintering Furnace tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Choosing the 54 Ton Ceramic Sintering Furnace requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals cov…
Do you install and train operators for the Ceramic Sintering Furnace?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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