
PM Sintering Furnace
PM Sintering Furnace — Equipment Specifications, Bolster Capacity & Tooling Integration
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the PM Sintering Furnace (Series HSE-327) offers reliable forming force for backup rings & chevron packings. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-5727).
- Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 32s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the PM Sintering Furnace provides 151 Ton of compaction force for backup rings & chevron packings components up to Engineered to client drawing envelope (Build HSE-656). Digital PLC timers manage a 103-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
Because sintered metal powder metallurgy alloy requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for backup rings & chevron packings are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
Engineers evaluating the PM Sintering Furnace should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (151 Ton standard) and provide complete engineering documentation and tooling layouts.
Quality checks and inspection
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
The machine design simplifies servicing with accessible hydraulic manifold blocks, centralized grease lubrication points, and quick-access filter assemblies. Full spare parts backup and seal refurbishment kits are supplied from our Dahegam stock.
Safety and guarding
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Sintering Furnace (Series HSE-327) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-656) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Sintering Furnace used for?
The PM Sintering Furnace from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-5727).; Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 32s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Sintering Furnace tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Engineers evaluating the PM Sintering Furnace should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (151 Ton standard)…
Do you install and train operators for the PM Sintering Furnace?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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