Ceramic Substrate Press
Ceramic Substrate Press — Capacity Specifications, Platen Envelope & Tooling Details
The Ceramic Substrate Press by HEMSUN (Model HSE-307) delivers high-yield forming capacity for ceramic substrate press components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of ceramic substrate press components for industrial processors (Workstation Ref: APP-3007).
- Integrated die-set tooling for ceramic substrate press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 42s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the Ceramic Substrate Press provides 200 Ton of compaction force for ceramic substrate press components components up to Engineered to client drawing envelope (Build HSE-624). Digital PLC timers manage a 104-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
The machine mechanics are tailored for processing technical ceramic alumina (96–99.7%) and zirconia powder compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Tooling and die design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for ceramic substrate press components are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Sizing and machine selection
To obtain an accurate quote for the Ceramic Substrate Press (200 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (380V/60Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Substrate Press (Series HSE-307) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-624) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Substrate Press used for?
The Ceramic Substrate Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ceramic substrate press components for industrial processors (Workstation Ref: APP-3007).; Integrated die-set tooling for ceramic substrate press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Substrate Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. To obtain an accurate quote for the Ceramic Substrate Press (200 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic c…
Do you install and train operators for the Ceramic Substrate Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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