Ceramic Tile Press
Ceramic Tile Press — Technical Specifications, Tooling Architecture & Production Sizing
Fabricated at our Gujarat facility, the Ceramic Tile Press (Series HSE-830) offers precision pressing force for ceramic tile press components. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of ceramic tile press components for industrial processors (Workstation Ref: APP-8030).
- Integrated die-set tooling for ceramic tile press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 25s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
At our Dahegam works, the Ceramic Tile Press is built to handle continuous batch compaction of ceramic tile press components spanning Engineered to client drawing envelope (Build HSE-675). The 200 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 100 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Material behaviour under compaction
Tailored for high compressibility demands of technical ceramic alumina (96–99.7%) and zirconia powder, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for ceramic tile press components feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
Choosing the 200 Ton Ceramic Tile Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Maintenance and spare parts
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Tile Press (Series HSE-830) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-675) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Ceramic Tile Press used for?
The Ceramic Tile Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ceramic tile press components for industrial processors (Workstation Ref: APP-8030).; Integrated die-set tooling for ceramic tile press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 25s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Tile Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Choosing the 200 Ton Ceramic Tile Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering…
Do you install and train operators for the Ceramic Tile Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Related
Related Machines
Get Started
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687 32+ Years
32+ Countries
IEC Registered