Metal Embossing Press
Metal Embossing Press — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Metal Embossing Press (Series HSE-674) is a dedicated industrial press for straightened drive shafts, coined coins & broached components. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3374).
- Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forming compounds with controlled pressure dwell cycles from 19s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Metal Embossing Press — process notes
The 405 Ton Metal Embossing Press press configuration is purpose-built for forming straightened drive shafts, coined coins & broached components up to Engineered to client drawing envelope (Build HSE-281). Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 33-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Metal Embossing Press — material behaviour
Engineered around the rheological behavior of high-grade engineered industrial material, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.
Metal Embossing Press — tooling design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for straightened drive shafts, coined coins & broached components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Metal Embossing Press — sizing and selection
To size this Metal Embossing Press (405 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Metal Embossing Press — quality checks
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Metal Embossing Press — installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
Metal Embossing Press — export and lead time
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Metal Embossing Press — maintenance and spares
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Metal Embossing Press — safety notes
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Metal Embossing Press (Series HSE-674) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-281) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Metal Embossing Press used for?
The Metal Embossing Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3374).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Metal Embossing Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To size this Metal Embossing Press (405 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automat…
Do you install and train operators for the Metal Embossing Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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