Hydraulic Broaching Press
Hydraulic Broaching Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Hydraulic Broaching Press (Build HSE-958) offers high-tonnage forming for straightened drive shafts, coined coins & broached components. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3658).
- Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forming compounds with controlled pressure dwell cycles from 33s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Hydraulic Broaching Press — process notes
At our Dahegam works, the Hydraulic Broaching Press is built to handle continuous batch compaction of straightened drive shafts, coined coins & broached components spanning Engineered to client drawing envelope (Build HSE-739). The 303 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 103 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Hydraulic Broaching Press — material behaviour
Tailored for high compressibility demands of high-grade engineered industrial material, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Hydraulic Broaching Press — tooling design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for straightened drive shafts, coined coins & broached components dies.
Hydraulic Broaching Press — sizing and selection
To obtain an accurate quote for the Hydraulic Broaching Press (303 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Hydraulic Broaching Press — quality checks
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Hydraulic Broaching Press — installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Hydraulic Broaching Press — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Hydraulic Broaching Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Hydraulic Broaching Press — safety notes
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Broaching Press (Series HSE-958) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-739) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Broaching Press used for?
The Hydraulic Broaching Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3658).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 33s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Broaching Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To obtain an accurate quote for the Hydraulic Broaching Press (303 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic…
Do you install and train operators for the Hydraulic Broaching Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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