Hydraulic Riveting Press
Hydraulic Riveting Press — Machine Data, Bolster Dimensions & Die Integration
The Hydraulic Riveting Press from HEMSUN (Identifier HSE-695) provides dedicated compaction capacity for hydraulic riveting press components. Built with heavy-duty 4-column structures, proportional load valving, and soft hydraulic bottom ejection.
Applications
- Serial compaction and forming of hydraulic riveting press components for industrial processors (Workstation Ref: APP-3395).
- Integrated die-set tooling for hydraulic riveting press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydraulic Riveting Press — process notes
Engineered to achieve void-free internal structure in hydraulic riveting press components (Engineered to client drawing envelope (Build HSE-852)), the Hydraulic Riveting Press utilizes a heavy-duty 692 Ton hydraulic frame with variable-frequency motor control. The ram advances swiftly to the powder contact point, then switches automatically to tonnage mode, applying uniform consolidation across a 28-second dwell cycle. Decompression is metered through proportional relief valving to eliminate tensile stress rebounds, after which a bottom-mounted stripper assembly lifts the part cleanly from the die.
Hydraulic Riveting Press — material behaviour
Because high-grade engineered industrial material requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Hydraulic Riveting Press — tooling design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for hydraulic riveting press components. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Hydraulic Riveting Press — sizing and selection
Engineers evaluating the Hydraulic Riveting Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (692 Ton standard) and provide complete engineering documentation and tooling layouts.
Hydraulic Riveting Press — quality checks
Quality assurance protocols include full-pressure holding tests, ultrasonic cylinder weld inspection, platen parallelism checks across 5 bolster points, and trial sample pressing witnessed at our Dahegam works prior to dispatch.
Hydraulic Riveting Press — installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Hydraulic Riveting Press — export and lead time
Built for global export from India, the Hydraulic Riveting Press is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Hydraulic Riveting Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Hydraulic Riveting Press — safety notes
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Riveting Press (Series HSE-695) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-852) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Riveting Press used for?
The Hydraulic Riveting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydraulic riveting press components for industrial processors (Workstation Ref: APP-3395).; Integrated die-set tooling for hydraulic riveting press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Riveting Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Engineers evaluating the Hydraulic Riveting Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (692 Ton stand…
Do you install and train operators for the Hydraulic Riveting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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