Scrap Baling Press
Scrap Baling Press — Machine Data, Bolster Dimensions & Die Integration
The Scrap Baling Press from HEMSUN (Identifier HSE-189) provides dedicated compaction capacity for high-density compacted scrap bundles and bales. Built with heavy-duty 4-column structures, proportional load valving, and soft hydraulic bottom ejection.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-6489).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 44s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Scrap Baling Press — process notes
Engineered to achieve void-free internal structure in high-density compacted scrap bundles and bales (Compacted bale size 479 × 379 × 379 mm), the Scrap Baling Press utilizes a heavy-duty 597 Ton hydraulic frame with variable-frequency motor control. The ram advances swiftly to the powder contact point, then switches automatically to tonnage mode, applying uniform consolidation across a 41-second dwell cycle. Decompression is metered through proportional relief valving to eliminate tensile stress rebounds, after which a bottom-mounted stripper assembly lifts the part cleanly from the die.
Scrap Baling Press — material behaviour
The system is engineered to compact metal scrap, sheet cuttings, turnings, cotton & industrial recyclables powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Scrap Baling Press — tooling design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for high-density compacted scrap bundles and bales tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Scrap Baling Press — sizing and selection
Engineers evaluating the Scrap Baling Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (597 Ton standard) and provide complete engineering documentation and tooling layouts.
Scrap Baling Press — quality checks
Quality assurance protocols include full-pressure holding tests, ultrasonic cylinder weld inspection, platen parallelism checks across 5 bolster points, and trial sample pressing witnessed at our Dahegam works prior to dispatch.
Scrap Baling Press — installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Scrap Baling Press — export and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Scrap Baling Press — maintenance and spares
The machine design simplifies servicing with accessible hydraulic manifold blocks, centralized grease lubrication points, and quick-access filter assemblies. Full spare parts backup and seal refurbishment kits are supplied from our Dahegam stock.
Scrap Baling Press — safety notes
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Scrap Baling Press (Series HSE-189) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Compacted bale size 479 × 379 × 379 mm |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Scrap Baling Press used for?
The Scrap Baling Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-6489).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 44s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Scrap Baling Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Engineers evaluating the Scrap Baling Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (597 Ton standard) a…
Do you install and train operators for the Scrap Baling Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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