Melamine Crockery Moulding Press
Melamine Crockery Moulding Press — Capacity Specifications, Platen Envelope & Tooling Details
The Melamine Crockery Moulding Press (Reference HSE-561) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of moulded electrical switchgear parts and melamine items. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of moulded electrical switchgear parts and melamine items for industrial processors (Workstation Ref: APP-1461).
- Integrated die-set tooling for moulded electrical switchgear parts and melamine items with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 26s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Melamine Crockery Moulding Press — process notes
Fabricated for heavy industrial service, the Melamine Crockery Moulding Press applies 436 Ton of precision force to mould moulded electrical switchgear parts and melamine items measuring Platen working area 881 × 881 mm with dual electric heating. The machine executes automated fast approach, slow pressing transition, and a 76-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Melamine Crockery Moulding Press — material behaviour
Engineered to handle granular suspension resins and filled grades of thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.
Melamine Crockery Moulding Press — tooling design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of moulded electrical switchgear parts and melamine items.
Melamine Crockery Moulding Press — sizing and selection
Our application engineers assist in configuring the Melamine Crockery Moulding Press by determining total projected mould area and compaction tonnage (436 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Melamine Crockery Moulding Press — quality checks
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Melamine Crockery Moulding Press — installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Melamine Crockery Moulding Press — export and lead time
Fully export-ready, the unit complies with international electrical standards (380V/60Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.
Melamine Crockery Moulding Press — maintenance and spares
Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.
Melamine Crockery Moulding Press — safety notes
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Melamine Crockery Moulding Press (Series HSE-561) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Platen working area 881 × 881 mm with dual electric heating |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Melamine Crockery Moulding Press used for?
The Melamine Crockery Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of moulded electrical switchgear parts and melamine items for industrial processors (Workstation Ref: APP-1461).; Integrated die-set tooling for moulded electrical switchgear parts and melamine items with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 26s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Melamine Crockery Moulding Press tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Our application engineers assist in configuring the Melamine Crockery Moulding Press by determining total projected mould area and compaction tonnage (436 Ton capacity). Send your…
Do you install and train operators for the Melamine Crockery Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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