Clutch Facing Press
Clutch Facing Press — Production Specifications, Cavity Tooling & Press Sizing
The Clutch Facing Press from HEMSUN (Identifier HSE-313) provides dedicated compaction capacity for automotive friction clutch facings. Built with heavy-duty 4-column structures, proportional load valving, and soft hydraulic bottom ejection.
Applications
- Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-9313).
- Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Clutch Facing Press — process notes
This specialized 477 Ton Clutch Facing Press system is tailored for serial manufacturing of automotive friction clutch facings conforming to Platen working area 758 × 758 mm with dual electric heating. The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 109 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Clutch Facing Press — material behaviour
Operating with high volumetric fill capacity for thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Clutch Facing Press — tooling design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for automotive friction clutch facings incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Clutch Facing Press — sizing and selection
Configuring the 477 Ton Clutch Facing Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Clutch Facing Press — quality checks
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Clutch Facing Press — installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Clutch Facing Press — export and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Clutch Facing Press — maintenance and spares
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Clutch Facing Press — safety notes
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Clutch Facing Press (Series HSE-313) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Platen working area 758 × 758 mm with dual electric heating |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Clutch Facing Press used for?
The Clutch Facing Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-9313).; Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Clutch Facing Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 477 Ton Clutch Facing Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing c…
Do you install and train operators for the Clutch Facing Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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