Brake Lining Moulding Press
Brake Lining Moulding Press — Capacity Specifications, Platen Envelope & Tooling Details
The Brake Lining Moulding Press (Reference HSE-509) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of heavy vehicle and railway brake blocks. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of heavy vehicle and railway brake blocks for industrial processors (Workstation Ref: APP-6809).
- Integrated die-set tooling for heavy vehicle and railway brake blocks with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 34s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Brake Lining Moulding Press — process notes
Fabricated for heavy industrial service, the Brake Lining Moulding Press applies 485 Ton of precision force to mould heavy vehicle and railway brake blocks measuring Platen working area 535 × 535 mm with dual electric heating. The machine executes automated fast approach, slow pressing transition, and a 73-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Brake Lining Moulding Press — material behaviour
Tailored for high compressibility demands of thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Brake Lining Moulding Press — tooling design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of heavy vehicle and railway brake blocks.
Brake Lining Moulding Press — sizing and selection
Configuring the 485 Ton Brake Lining Moulding Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Brake Lining Moulding Press — quality checks
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Brake Lining Moulding Press — installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Brake Lining Moulding Press — export and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (480V/60Hz), protective ocean crating, and complete commercial export documentation.
Brake Lining Moulding Press — maintenance and spares
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Brake Lining Moulding Press — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Brake Lining Moulding Press (Series HSE-509) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Platen working area 535 × 535 mm with dual electric heating |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Brake Lining Moulding Press used for?
The Brake Lining Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of heavy vehicle and railway brake blocks for industrial processors (Workstation Ref: APP-6809).; Integrated die-set tooling for heavy vehicle and railway brake blocks with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 34s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Brake Lining Moulding Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 485 Ton Brake Lining Moulding Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive…
Do you install and train operators for the Brake Lining Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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