Brake Pad Compression Press
Brake Pad Compression Press — Technical Data, Hydraulic Performance & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Brake Pad Compression Press (Series HSE-744) delivers precision force for automotive and commercial disc brake pads. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of automotive and commercial disc brake pads for industrial processors (Workstation Ref: APP-4344).
- Integrated die-set tooling for automotive and commercial disc brake pads with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 29s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Brake Pad Compression Press — process notes
With an engineering rating of 231 Ton, the Brake Pad Compression Press is optimized for high-volume compaction of automotive and commercial disc brake pads across a Platen working area 562 × 562 mm with dual electric heating footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 47 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Brake Pad Compression Press — material behaviour
The machine mechanics are tailored for processing thermoset compounds (SMC/BMC/bakelite) & friction mix powders compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Brake Pad Compression Press — tooling design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for automotive and commercial disc brake pads are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Brake Pad Compression Press — sizing and selection
To obtain an accurate quote for the Brake Pad Compression Press (231 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Brake Pad Compression Press — quality checks
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Brake Pad Compression Press — installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Brake Pad Compression Press — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Brake Pad Compression Press — maintenance and spares
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Brake Pad Compression Press — safety notes
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Brake Pad Compression Press (Series HSE-744) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Platen working area 562 × 562 mm with dual electric heating |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Brake Pad Compression Press used for?
The Brake Pad Compression Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of automotive and commercial disc brake pads for industrial processors (Workstation Ref: APP-4344).; Integrated die-set tooling for automotive and commercial disc brake pads with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 29s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Brake Pad Compression Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Brake Pad Compression Press (231 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraul…
Do you install and train operators for the Brake Pad Compression Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687