Hydraulic Metal Baler
Hydraulic Metal Baler — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the Hydraulic Metal Baler (Series HSE-246) offers precision pressing force for high-density compacted scrap bundles and bales. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-8346).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 41s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Hydraulic Metal Baler — process notes
The Hydraulic Metal Baler applies 140 Ton of rigid compressive force to produce high-density compacted scrap bundles and bales (Compacted bale size 594 × 494 × 494 mm). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 72-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Hydraulic Metal Baler — material behaviour
Tailored for high compressibility demands of metal scrap, sheet cuttings, turnings, cotton & industrial recyclables, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Hydraulic Metal Baler — tooling design
The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for high-density compacted scrap bundles and bales are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.
Hydraulic Metal Baler — sizing and selection
When specifying this 140 Ton Hydraulic Metal Baler system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department verifies required tonnage, stroke clearances, and hydraulic motor power to match your plant capacity.
Hydraulic Metal Baler — quality checks
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Hydraulic Metal Baler — installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Hydraulic Metal Baler — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Hydraulic Metal Baler — maintenance and spares
Upkeep protocols specify hydraulic fluid replacement at 2,000 hours, routine guide post greasing, and seal evaluations. Replacement valves and seal packages ship promptly from our Gujarat facility.
Hydraulic Metal Baler — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Metal Baler (Series HSE-246) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Compacted bale size 594 × 494 × 494 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Metal Baler used for?
The Hydraulic Metal Baler from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-8346).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 41s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Metal Baler tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When specifying this 140 Ton Hydraulic Metal Baler system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department v…
Do you install and train operators for the Hydraulic Metal Baler?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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