Cotton Baling Press
Cotton Baling Press — Engineering Capabilities, Machine Specs & Tooling Integration
The Cotton Baling Press (Specification HSE-699) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of high-density compacted scrap bundles and bales. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-1599).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 44s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Cotton Baling Press — process notes
Operating with 447 Ton capacity, the Cotton Baling Press processes high-density compacted scrap bundles and bales within a Compacted bale size 597 × 497 × 497 mm work area. Precision linear encoders coordinate pressing depth and hold load across 71 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Cotton Baling Press — material behaviour
Optimized for cold preforming of metal scrap, sheet cuttings, turnings, cotton & industrial recyclables, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.
Cotton Baling Press — tooling design
The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for high-density compacted scrap bundles and bales utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.
Cotton Baling Press — sizing and selection
Sizing a Cotton Baling Press installation involves calculating the required pressing tonnage (447 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Cotton Baling Press — quality checks
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
Cotton Baling Press — installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Cotton Baling Press — export and lead time
Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Cotton Baling Press — maintenance and spares
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Cotton Baling Press — safety notes
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Cotton Baling Press (Series HSE-699) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Compacted bale size 597 × 497 × 497 mm |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Cotton Baling Press used for?
The Cotton Baling Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-1599).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 44s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Cotton Baling Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Sizing a Cotton Baling Press installation involves calculating the required pressing tonnage (447 Ton baseline) based on part cross-sectional area and material grade. Submit compo…
Do you install and train operators for the Cotton Baling Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687