Hydraulic Crimping Machine
Hydraulic Crimping Machine — Production Specifications, Cavity Tooling & Press Sizing
The Hydraulic Crimping Machine (Reference HSE-731) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-6131).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydraulic Crimping Machine — process notes
Custom-built for high-yield manufacturing of hydro-tested high-pressure pipe joints, stator cores & crimped filters, this Hydraulic Crimping Machine installation delivers 59 Ton of uniaxial compressive force to form Component envelope up to 745 × 445 × 345 mm workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 43-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
Hydraulic Crimping Machine — material behaviour
Designed to process abrasive filled grades and virgin engineered automotive sub-assemblies, pipe casings & electric motor cores, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Hydraulic Crimping Machine — tooling design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of hydro-tested high-pressure pipe joints, stator cores & crimped filters.
Hydraulic Crimping Machine — sizing and selection
Our application engineers assist in configuring the Hydraulic Crimping Machine by determining total projected mould area and compaction tonnage (59 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Hydraulic Crimping Machine — quality checks
Our quality protocol includes laser-verified platen parallelism under full tonnage, digital pressure transducer calibration, and test pressing of witness samples before packing.
Hydraulic Crimping Machine — installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Hydraulic Crimping Machine — export and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Hydraulic Crimping Machine — maintenance and spares
Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.
Hydraulic Crimping Machine — safety notes
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Crimping Machine (Series HSE-731) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Component envelope up to 745 × 445 × 345 mm |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Crimping Machine used for?
The Hydraulic Crimping Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-6131).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Crimping Machine tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our application engineers assist in configuring the Hydraulic Crimping Machine by determining total projected mould area and compaction tonnage (59 Ton capacity). Send your compon…
Do you install and train operators for the Hydraulic Crimping Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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