Bearing Pressing Machine
Bearing Pressing Machine — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the Bearing Pressing Machine (Series HSE-522) offers precision pressing force for backup rings & chevron packings. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-3222).
- Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 17s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Bearing Pressing Machine — process notes
The Bearing Pressing Machine applies 622 Ton of rigid compressive force to produce backup rings & chevron packings (Engineered to client drawing envelope (Build HSE-560)). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 82-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Bearing Pressing Machine — material behaviour
Built to process both virgin and modified formulations of high-grade engineered industrial material, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Bearing Pressing Machine — tooling design
The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for backup rings & chevron packings are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.
Bearing Pressing Machine — sizing and selection
When specifying this 622 Ton Bearing Pressing Machine system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department verifies required tonnage, stroke clearances, and hydraulic motor power to match your plant capacity.
Bearing Pressing Machine — quality checks
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Bearing Pressing Machine — installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Bearing Pressing Machine — export and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Bearing Pressing Machine — maintenance and spares
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Bearing Pressing Machine — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Bearing Pressing Machine (Series HSE-522) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-560) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Bearing Pressing Machine used for?
The Bearing Pressing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-3222).; Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 17s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Bearing Pressing Machine tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When specifying this 622 Ton Bearing Pressing Machine system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering departmen…
Do you install and train operators for the Bearing Pressing Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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