Stator Core Pressing Machine
Stator Core Pressing Machine — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Stator Core Pressing Machine (Series HSE-542) is a dedicated industrial press for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4142).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 37s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Stator Core Pressing Machine — process notes
The 101 Ton Stator Core Pressing Machine press configuration is purpose-built for forming hydro-tested high-pressure pipe joints, stator cores & crimped filters up to Component envelope up to 877 × 677 × 577 mm. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 133-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Stator Core Pressing Machine — material behaviour
Engineered to handle granular suspension resins and filled grades of engineered automotive sub-assemblies, pipe casings & electric motor cores, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.
Stator Core Pressing Machine — tooling design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Stator Core Pressing Machine — sizing and selection
To size this Stator Core Pressing Machine (101 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Stator Core Pressing Machine — quality checks
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Stator Core Pressing Machine — installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Stator Core Pressing Machine — export and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Stator Core Pressing Machine — maintenance and spares
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Stator Core Pressing Machine — safety notes
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Stator Core Pressing Machine (Series HSE-542) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Component envelope up to 877 × 677 × 577 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Stator Core Pressing Machine used for?
The Stator Core Pressing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4142).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 37s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Stator Core Pressing Machine tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To size this Stator Core Pressing Machine (101 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred…
Do you install and train operators for the Stator Core Pressing Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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