Rotor Shaft Assembly Press
Rotor Shaft Assembly Press — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the Rotor Shaft Assembly Press (Series HSE-459) delivers reliable high-pressure compaction for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-6759).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 44s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Rotor Shaft Assembly Press — process notes
Built to satisfy strict density requirements on hydro-tested high-pressure pipe joints, stator cores & crimped filters (Component envelope up to 574 × 674 × 574 mm), the Rotor Shaft Assembly Press exerts 198 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 110 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Rotor Shaft Assembly Press — material behaviour
The press frame and stroke geometry are specifically matched to engineered automotive sub-assemblies, pipe casings & electric motor cores characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Rotor Shaft Assembly Press — tooling design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for hydro-tested high-pressure pipe joints, stator cores & crimped filters are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Rotor Shaft Assembly Press — sizing and selection
For engineering review of the Rotor Shaft Assembly Press (198 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Rotor Shaft Assembly Press — quality checks
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Rotor Shaft Assembly Press — installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Rotor Shaft Assembly Press — export and lead time
Fully export-ready, the unit complies with international electrical standards (380V/60Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.
Rotor Shaft Assembly Press — maintenance and spares
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Rotor Shaft Assembly Press — safety notes
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Rotor Shaft Assembly Press (Series HSE-459) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Component envelope up to 574 × 674 × 574 mm |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Rotor Shaft Assembly Press used for?
The Rotor Shaft Assembly Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-6759).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 44s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Rotor Shaft Assembly Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. For engineering review of the Rotor Shaft Assembly Press (198 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and…
Do you install and train operators for the Rotor Shaft Assembly Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687