Hydraulic Briquetting Press
Hydraulic Briquetting Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Hydraulic Briquetting Press (Build HSE-772) offers high-tonnage forming for solid cylindrical metal briquettes and biomass logs. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-3472).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 27s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Hydraulic Briquetting Press — process notes
At our Dahegam works, the Hydraulic Briquetting Press is built to handle continuous batch compaction of solid cylindrical metal briquettes and biomass logs spanning Briquette diameter Ø 90 mm × length 60 mm. The 760 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 24 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Hydraulic Briquetting Press — material behaviour
With reinforced structural columns, the press handles high-pressure compaction of cast iron chips, aluminum turnings, brass shavings & biomass powder without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Hydraulic Briquetting Press — tooling design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for solid cylindrical metal briquettes and biomass logs incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Hydraulic Briquetting Press — sizing and selection
To obtain an accurate quote for the Hydraulic Briquetting Press (760 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Hydraulic Briquetting Press — quality checks
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Hydraulic Briquetting Press — installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Hydraulic Briquetting Press — export and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (415V/50Hz).
Hydraulic Briquetting Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Hydraulic Briquetting Press — safety notes
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Briquetting Press (Series HSE-772) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Briquette diameter Ø 90 mm × length 60 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Hydraulic Briquetting Press used for?
The Hydraulic Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-3472).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 27s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Briquetting Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Hydraulic Briquetting Press (760 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraul…
Do you install and train operators for the Hydraulic Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687