Biomass Briquetting Press
Biomass Briquetting Press — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Biomass Briquetting Press (Series HSE-386) is a dedicated industrial press for solid cylindrical metal briquettes and biomass logs. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-9386).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 31s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Biomass Briquetting Press — process notes
The 211 Ton Biomass Briquetting Press press configuration is purpose-built for forming solid cylindrical metal briquettes and biomass logs up to Briquette diameter Ø 75 mm × length 85 mm. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 71-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Biomass Briquetting Press — material behaviour
Designed around the physical compressibility of cast iron chips, aluminum turnings, brass shavings & biomass powder, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Biomass Briquetting Press — tooling design
Precision-ground tie pillars and bronze guide sleeves ensure exact tooling concentricity. Cavity inserts for solid cylindrical metal briquettes and biomass logs are manufactured from premium cold-work die steel with micro-lapped bores to minimize surface friction during compaction.
Biomass Briquetting Press — sizing and selection
To size this Biomass Briquetting Press (211 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Biomass Briquetting Press — quality checks
Our quality protocol includes laser-verified platen parallelism under full tonnage, digital pressure transducer calibration, and test pressing of witness samples before packing.
Biomass Briquetting Press — installation and commissioning
Delivered with full engineering documentation: foundation layout, electrical schematics, hydraulic maintenance guides, and spare seal kits. Experienced HEMSUN technicians travel to your plant for turnkey setup and operator training.
Biomass Briquetting Press — export and lead time
Built to international export standards with multi-voltage electrical panels (415V/50Hz), heavy-duty crating, and full commercial invoice and Certificate of Origin documentation.
Biomass Briquetting Press — maintenance and spares
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Biomass Briquetting Press — safety notes
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Biomass Briquetting Press (Series HSE-386) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Briquette diameter Ø 75 mm × length 85 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Biomass Briquetting Press used for?
The Biomass Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-9386).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 31s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Biomass Briquetting Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To size this Biomass Briquetting Press (211 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred aut…
Do you install and train operators for the Biomass Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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