Hydraulic Forging Press
Hydraulic Forging Press — Sizing Parameters, Hydraulic Force & Multi-Cavity Tooling
The Hydraulic Forging Press (Build HSE-446) from HEMSUN is built for continuous industrial forming of closed-die forged automotive flanges, gears & shafts. Engineered with precision platen parallelism, variable pump hydraulics, recipe memory touchscreen controls, and full on-site commissioning support.
Applications
- Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-6746).
- Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forging compounds with controlled pressure dwell cycles from 31s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Hydraulic Forging Press — process notes
Engineered around heavy structural columns, the Hydraulic Forging Press provides 674 Ton of stable compaction power for closed-die forged automotive flanges, gears & shafts in envelopes up to Forging envelope up to 416 × 416 × 266 mm. The hydraulic controller manages ram acceleration, powder densification, and a 58-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.
Hydraulic Forging Press — material behaviour
Designed around the physical compressibility of heated steel billets, non-ferrous slugs & alloy structural blanks, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Hydraulic Forging Press — tooling design
Precision-ground tie pillars and bronze guide sleeves ensure exact tooling concentricity. Cavity inserts for closed-die forged automotive flanges, gears & shafts are manufactured from premium cold-work die steel with micro-lapped bores to minimize surface friction during compaction.
Hydraulic Forging Press — sizing and selection
Choosing the 674 Ton Hydraulic Forging Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.
Hydraulic Forging Press — quality checks
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Hydraulic Forging Press — installation and commissioning
Delivered with full engineering documentation: foundation layout, electrical schematics, hydraulic maintenance guides, and spare seal kits. Experienced HEMSUN technicians travel to your plant for turnkey setup and operator training.
Hydraulic Forging Press — export and lead time
Built to international export standards with multi-voltage electrical panels (415V/50Hz), heavy-duty crating, and full commercial invoice and Certificate of Origin documentation.
Hydraulic Forging Press — maintenance and spares
Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.
Hydraulic Forging Press — safety notes
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Forging Press (Series HSE-446) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Forging envelope up to 416 × 416 × 266 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Forging Press used for?
The Hydraulic Forging Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-6746).; Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forging compounds with controlled pressure dwell cycles from 31s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Forging Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Choosing the 674 Ton Hydraulic Forging Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals cove…
Do you install and train operators for the Hydraulic Forging Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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