Metal Chips Briquetting Press
Metal Chips Briquetting Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Metal Chips Briquetting Press (Build HSE-712) offers high-tonnage forming for solid cylindrical metal briquettes and biomass logs. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-1612).
- Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on briquetting compounds with controlled pressure dwell cycles from 27s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Metal Chips Briquetting Press — process notes
At our Dahegam works, the Metal Chips Briquetting Press is built to handle continuous batch compaction of solid cylindrical metal briquettes and biomass logs spanning Briquette diameter Ø 72 mm × length 62 mm. The 306 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 58 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Metal Chips Briquetting Press — material behaviour
The machine mechanics are tailored for processing cast iron chips, aluminum turnings, brass shavings & biomass powder compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Metal Chips Briquetting Press — tooling design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for solid cylindrical metal briquettes and biomass logs are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Metal Chips Briquetting Press — sizing and selection
To obtain an accurate quote for the Metal Chips Briquetting Press (306 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Metal Chips Briquetting Press — quality checks
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Metal Chips Briquetting Press — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Metal Chips Briquetting Press — export and lead time
Engineered for international export markets, this press features dual-frequency electrical panels (415V/50Hz), IEC documentation, and seaworthy timber packaging with moisture-barrier wrapping for ocean freight through major Indian ports.
Metal Chips Briquetting Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Metal Chips Briquetting Press — safety notes
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Metal Chips Briquetting Press (Series HSE-712) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Briquette diameter Ø 72 mm × length 62 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Metal Chips Briquetting Press used for?
The Metal Chips Briquetting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid cylindrical metal briquettes and biomass logs for industrial processors (Workstation Ref: APP-1612).; Integrated die-set tooling for solid cylindrical metal briquettes and biomass logs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on briquetting compounds with controlled pressure dwell cycles from 27s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Metal Chips Briquetting Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Metal Chips Briquetting Press (306 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydra…
Do you install and train operators for the Metal Chips Briquetting Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Export documentation included
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