Clutch Plate Assembly Machine
Clutch Plate Assembly Machine — Machine Sizing, Hydraulic Circuitry & Cavity Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the Clutch Plate Assembly Machine (Build Ref HSE-468) delivers high-tonnage compaction for automotive friction clutch facings. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-2268).
- Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 23s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Clutch Plate Assembly Machine — process notes
The Clutch Plate Assembly Machine delivers dedicated 687 Ton forming capacity for automotive friction clutch facings components within the Platen working area 795 × 795 mm with dual electric heating dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 59 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
Clutch Plate Assembly Machine — material behaviour
Designed to process abrasive filled grades and virgin thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Clutch Plate Assembly Machine — tooling design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of automotive friction clutch facings.
Clutch Plate Assembly Machine — sizing and selection
When evaluating this Clutch Plate Assembly Machine (687 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
Clutch Plate Assembly Machine — quality checks
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Clutch Plate Assembly Machine — installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Clutch Plate Assembly Machine — export and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Clutch Plate Assembly Machine — maintenance and spares
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Clutch Plate Assembly Machine — safety notes
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Clutch Plate Assembly Machine (Series HSE-468) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Platen working area 795 × 795 mm with dual electric heating |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Clutch Plate Assembly Machine used for?
The Clutch Plate Assembly Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-2268).; Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 23s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Clutch Plate Assembly Machine tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 15 seconds to 60 seconds digital timer dwell. When evaluating this Clutch Plate Assembly Machine (687 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydrau…
Do you install and train operators for the Clutch Plate Assembly Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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