Diamond Segment Press
Diamond Segment Press — Capacity Specifications, Platen Envelope & Tooling Details
The Diamond Segment Press by HEMSUN (Model HSE-467) delivers high-yield forming capacity for diamond segment press components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of diamond segment press components for industrial processors (Workstation Ref: APP-1367).
- Integrated die-set tooling for diamond segment press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 22s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Diamond Segment Press — process notes
Engineered for high repeatability, the Diamond Segment Press provides 120 Ton of compaction force for diamond segment press components components up to Engineered to client drawing envelope (Build HSE-320). Digital PLC timers manage a 24-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Diamond Segment Press — material behaviour
The machine mechanics are tailored for processing high-grade engineered industrial material compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Diamond Segment Press — tooling design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for diamond segment press components are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Diamond Segment Press — sizing and selection
To obtain an accurate quote for the Diamond Segment Press (120 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Diamond Segment Press — quality checks
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Diamond Segment Press — installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Diamond Segment Press — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (380V/60Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Diamond Segment Press — maintenance and spares
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Diamond Segment Press — safety notes
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Diamond Segment Press (Series HSE-467) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-320) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Diamond Segment Press used for?
The Diamond Segment Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of diamond segment press components for industrial processors (Workstation Ref: APP-1367).; Integrated die-set tooling for diamond segment press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 22s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Diamond Segment Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. To obtain an accurate quote for the Diamond Segment Press (120 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cyl…
Do you install and train operators for the Diamond Segment Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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Contact HEMSUN +91-9979593687