Brake Drum Pressing Machine
Brake Drum Pressing Machine — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Brake Drum Pressing Machine (Series HSE-668) is a dedicated industrial press for SMC/BMC compression-moulded composite panels. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-3368).
- Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 43s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Brake Drum Pressing Machine — process notes
The 596 Ton Brake Drum Pressing Machine press configuration is purpose-built for forming SMC/BMC compression-moulded composite panels up to Platen working area 566 × 566 mm with dual electric heating. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 40-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Brake Drum Pressing Machine — material behaviour
The press frame and stroke geometry are specifically matched to thermoset compounds (SMC/BMC/bakelite) & friction mix powders characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Brake Drum Pressing Machine — tooling design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for SMC/BMC compression-moulded composite panels incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Brake Drum Pressing Machine — sizing and selection
To size this Brake Drum Pressing Machine (596 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Brake Drum Pressing Machine — quality checks
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Brake Drum Pressing Machine — installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Brake Drum Pressing Machine — export and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Brake Drum Pressing Machine — maintenance and spares
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Brake Drum Pressing Machine — safety notes
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Brake Drum Pressing Machine (Series HSE-668) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Platen working area 566 × 566 mm with dual electric heating |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Brake Drum Pressing Machine used for?
The Brake Drum Pressing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-3368).; Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 43s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Brake Drum Pressing Machine tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To size this Brake Drum Pressing Machine (596 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred a…
Do you install and train operators for the Brake Drum Pressing Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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