Carbon Brush Tamping Machine
Carbon Brush Tamping Machine — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Carbon Brush Tamping Machine (Series HSE-168) delivers precision force for carbon brush tamping machine components. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of carbon brush tamping machine components for industrial processors (Workstation Ref: APP-1068).
- Integrated die-set tooling for carbon brush tamping machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on carbon compounds with controlled pressure dwell cycles from 23s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Carbon Brush Tamping Machine — process notes
Our Carbon Brush Tamping Machine production unit combines 593 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for carbon brush tamping machine components in dimensions up to Engineered to client drawing envelope (Build HSE-201). The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 33 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Carbon Brush Tamping Machine — material behaviour
The mechanical design addresses the high volumetric reduction of carbon composite matrix powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Carbon Brush Tamping Machine — tooling design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of carbon brush tamping machine components.
Carbon Brush Tamping Machine — sizing and selection
For customized quotation of this 593 Ton Carbon Brush Tamping Machine, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Carbon Brush Tamping Machine — quality checks
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Carbon Brush Tamping Machine — installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Carbon Brush Tamping Machine — export and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Carbon Brush Tamping Machine — maintenance and spares
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Carbon Brush Tamping Machine — safety notes
Comprehensive safety equipment includes dual optical light curtains, synchronized two-hand pushbuttons, hydraulic safety drop valves, and protective side mesh panels.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Carbon Brush Tamping Machine (Series HSE-168) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-201) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Carbon Brush Tamping Machine used for?
The Carbon Brush Tamping Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of carbon brush tamping machine components for industrial processors (Workstation Ref: APP-1068).; Integrated die-set tooling for carbon brush tamping machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on carbon compounds with controlled pressure dwell cycles from 23s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Carbon Brush Tamping Machine tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 15 seconds to 60 seconds digital timer dwell. For customized quotation of this 593 Ton Carbon Brush Tamping Machine, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic c…
Do you install and train operators for the Carbon Brush Tamping Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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