Valve Body Hydro Test Rig
Valve Body Hydro Test Rig — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the Valve Body Hydro Test Rig (Series HSE-646) offers precision pressing force for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4246).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 21s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Valve Body Hydro Test Rig — process notes
The Valve Body Hydro Test Rig applies 642 Ton of rigid compressive force to produce hydro-tested high-pressure pipe joints, stator cores & crimped filters (Component envelope up to 588 × 488 × 388 mm). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 130-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Valve Body Hydro Test Rig — material behaviour
Because engineered automotive sub-assemblies, pipe casings & electric motor cores requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Valve Body Hydro Test Rig — tooling design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Valve Body Hydro Test Rig — sizing and selection
When specifying this 642 Ton Valve Body Hydro Test Rig system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department verifies required tonnage, stroke clearances, and hydraulic motor power to match your plant capacity.
Valve Body Hydro Test Rig — quality checks
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Valve Body Hydro Test Rig — installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Valve Body Hydro Test Rig — export and lead time
Export units are built with multi-voltage electrical switchgear (415V/50Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Valve Body Hydro Test Rig — maintenance and spares
Upkeep protocols specify hydraulic fluid replacement at 2,000 hours, routine guide post greasing, and seal evaluations. Replacement valves and seal packages ship promptly from our Gujarat facility.
Valve Body Hydro Test Rig — safety notes
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Valve Body Hydro Test Rig (Series HSE-646) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Component envelope up to 588 × 488 × 388 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Valve Body Hydro Test Rig used for?
The Valve Body Hydro Test Rig from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4246).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 21s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Valve Body Hydro Test Rig tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When specifying this 642 Ton Valve Body Hydro Test Rig system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering departme…
Do you install and train operators for the Valve Body Hydro Test Rig?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687