Testing & Inspection SPM

Testing & Inspection SPM — HEMSUN Hydraulic Presses India

Testing & Inspection SPM — Hydraulic Specifications, Platen Clearances & Tooling Dies

Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the Testing & Inspection SPM (Series HSE-193) offers reliable forming force for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.

Applications

  • Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9193).
  • Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

This specialized 352 Ton Testing & Inspection SPM system is tailored for serial manufacturing of hydro-tested high-pressure pipe joints, stator cores & crimped filters conforming to Component envelope up to 780 × 480 × 380 mm. The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 24 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.

Material behaviour under compaction

Engineered around the rheological behavior of engineered automotive sub-assemblies, pipe casings & electric motor cores, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.

Tooling and die design

Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for hydro-tested high-pressure pipe joints, stator cores & crimped filters tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.

Sizing and machine selection

To select the right Testing & Inspection SPM capacity (352 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.

Quality checks and inspection

Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.

Installation and commissioning

We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.

Export packing and lead time

Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.

Maintenance and spare parts

Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.

Safety and guarding

The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.

Specifications

Property Value
Machine Series & Model Testing & Inspection SPM (Series HSE-193)
Rated Tonnage Capacity 80 Ton (Multi-Cavity Valve Ball & Bush Press)
Target Part Size Envelope Component envelope up to 780 × 480 × 380 mm
Platen Bolster Dimensions 820 × 820 mm precision 4-pillar platen
Daylight & Ram Stroke 360 mm daylight / 260 mm main ram stroke
Specific Compaction Pressure 3,000–4,500 psi (300–450 kg/cm²)
Pressure Dwell Control Band 30 seconds to 3 minutes programmable pressure dwell
Main Motor & Electricals 7.5 HP 3-Phase 415V (Proportional hydraulic pack)
Hydraulic Reservoir Volume 160 Liters ISO VG 68 hydraulic reservoir
Overall Machine Dimensions 2250 × 2650 × 3250 mm
Automation & PLC Architecture Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Built ranges and models

The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.

PTFE Sheet CNC Skiving Machine 13 specifications

CNC skiving cell for converting sintered PTFE billets into uniform sheet. Servo-synchronised spindle and ball-screw tool feed are designed to limit waviness and banana effect. Winding spool and multi-roller guide included.

Property Value
Max. billet OD 300 mm
Billet ID 100 mm
Max. billet width 300 mm
Sheet thickness 0.20 mm to 4.00 mm
Max. sheet width 300 mm
Spindle speed 1 to 10 RPM, servo controlled
Installed power Max. 10 kW
Structure Heavy-duty fabricated frame; precision-ground spindle and mandrel
Feed Linear guide and ball-screw driven tool feed
Control PLC with 7" colour HMI; variable speed with servo synchronisation
Mandrel Minimum 100 mm diameter; one mandrel supplied with machine
Tooling One cutting tool supplied with machine
Supply 415 V, 3-phase AC, 50 Hz

Frequently Asked Questions

What is the Testing & Inspection SPM used for?

The Testing & Inspection SPM from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9193).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Testing & Inspection SPM tonnage and controls?

Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. To select the right Testing & Inspection SPM capacity (352 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage a…

Do you install and train operators for the Testing & Inspection SPM?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

Get Started

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Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.

  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

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