
Testing & Inspection SPM
Testing & Inspection SPM — Hydraulic Specifications, Platen Clearances & Tooling Dies
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the Testing & Inspection SPM (Series HSE-193) offers reliable forming force for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9193).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
This specialized 352 Ton Testing & Inspection SPM system is tailored for serial manufacturing of hydro-tested high-pressure pipe joints, stator cores & crimped filters conforming to Component envelope up to 780 × 480 × 380 mm. The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 24 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Material behaviour under compaction
Engineered around the rheological behavior of engineered automotive sub-assemblies, pipe casings & electric motor cores, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for hydro-tested high-pressure pipe joints, stator cores & crimped filters tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
To select the right Testing & Inspection SPM capacity (352 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Testing & Inspection SPM (Series HSE-193) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Component envelope up to 780 × 480 × 380 mm |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Built ranges and models
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
PTFE Sheet CNC Skiving Machine 13 specifications
CNC skiving cell for converting sintered PTFE billets into uniform sheet. Servo-synchronised spindle and ball-screw tool feed are designed to limit waviness and banana effect. Winding spool and multi-roller guide included.
| Property | Value |
|---|---|
| Max. billet OD | 300 mm |
| Billet ID | 100 mm |
| Max. billet width | 300 mm |
| Sheet thickness | 0.20 mm to 4.00 mm |
| Max. sheet width | 300 mm |
| Spindle speed | 1 to 10 RPM, servo controlled |
| Installed power | Max. 10 kW |
| Structure | Heavy-duty fabricated frame; precision-ground spindle and mandrel |
| Feed | Linear guide and ball-screw driven tool feed |
| Control | PLC with 7" colour HMI; variable speed with servo synchronisation |
| Mandrel | Minimum 100 mm diameter; one mandrel supplied with machine |
| Tooling | One cutting tool supplied with machine |
| Supply | 415 V, 3-phase AC, 50 Hz |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Testing & Inspection SPM used for?
The Testing & Inspection SPM from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9193).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Testing & Inspection SPM tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. To select the right Testing & Inspection SPM capacity (352 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage a…
Do you install and train operators for the Testing & Inspection SPM?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Discuss Your Press Requirement +91-9979593687





