Assembly Automation SPM

How this press is built

Engineered around heavy structural columns, the Assembly Automation SPM provides 101 Ton of stable compaction power for hydro-tested high-pressure pipe joints, stator cores & crimped filters in envelopes up to Component envelope up to 793 × 693 × 593 mm. The hydraulic controller manages ram acceleration, powder densification, and a 81-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.

Material behaviour under compaction

The machine mechanics are tailored for processing engineered automotive sub-assemblies, pipe casings & electric motor cores compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.

Tooling and die design

Our bolster design provides generous working room for multi-cavity hydro-tested high-pressure pipe joints, stator cores & crimped filters tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.

Sizing and machine selection

Choosing the 101 Ton Assembly Automation SPM requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.

Quality checks and inspection

Quality assurance protocols include full-pressure holding tests, ultrasonic cylinder weld inspection, platen parallelism checks across 5 bolster points, and trial sample pressing witnessed at our Dahegam works prior to dispatch.

Installation and commissioning

Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.

Export packing and lead time

Engineered for international export markets, this press features dual-frequency electrical panels (415V/50Hz), IEC documentation, and seaworthy timber packaging with moisture-barrier wrapping for ocean freight through major Indian ports.

Maintenance and spare parts

Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.

Safety and guarding

Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.

Specifications

Built ranges and models

The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.