Shaft Straightening Press
Shaft Straightening Press — Performance Specifications, Press Tonnage & Tooling Layout
Designed and built at our Dahegam engineering works, the Shaft Straightening Press (Identifier HSE-124) provides automated pressing capacity for straightened drive shafts, coined coins & broached components. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-5524).
- Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forming compounds with controlled pressure dwell cycles from 39s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Shaft Straightening Press — process notes
With an engineering rating of 232 Ton, the Shaft Straightening Press is optimized for high-volume compaction of straightened drive shafts, coined coins & broached components across a Engineered to client drawing envelope (Build HSE-434) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 36 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Shaft Straightening Press — material behaviour
The machine mechanics are tailored for processing high-grade engineered industrial material compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Shaft Straightening Press — tooling design
Our bolster design provides generous working room for multi-cavity straightened drive shafts, coined coins & broached components tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
Shaft Straightening Press — sizing and selection
Specifying this 232 Ton Shaft Straightening Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Shaft Straightening Press — quality checks
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Shaft Straightening Press — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Shaft Straightening Press — export and lead time
Engineered for international export markets, this press features dual-frequency electrical panels (415V/50Hz), IEC documentation, and seaworthy timber packaging with moisture-barrier wrapping for ocean freight through major Indian ports.
Shaft Straightening Press — maintenance and spares
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Shaft Straightening Press — safety notes
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Shaft Straightening Press (Series HSE-124) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-434) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Shaft Straightening Press used for?
The Shaft Straightening Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-5524).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 39s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Shaft Straightening Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Specifying this 232 Ton Shaft Straightening Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your draw…
Do you install and train operators for the Shaft Straightening Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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