The PTFE Powder Compression Moulding Press (Build HSE-194) from HEMSUN is built for continuous industrial forming of ptfe powder compression moulding press components. Engineered with precision platen parallelism, variable pump hydraulics, recipe memory touchscreen controls, and full on-site commissioning support.
Engineered around heavy structural columns, the PTFE Powder Compression Moulding Press provides 208 Ton of stable compaction power for ptfe powder compression moulding press components in envelopes up to Engineered to client drawing envelope (Build HSE-186). The hydraulic controller manages ram acceleration, powder densification, and a 20-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.
Engineered around the rheological behavior of virgin & filled PTFE fluoropolymer resin, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.
Equipped with heavy-duty bolster plates with standardized T-slot spacing, the press accepts quick-change die assemblies. Mirror-polished die cavities ($Ra \le 0.15\mu m$) and precision lower punch sleeves ensure effortless part release for ptfe powder compression moulding press components.
Choosing the 208 Ton PTFE Powder Compression Moulding Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Powder Compression Moulding Press (Series HSE-194) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-186) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 50 mm |
| Gasket thickness | 2 mm to 6 mm |
| Min. wall thickness | 4 mm |
| Output | Approx. 800 parts/hour |
| Power | Max. 3 HP total |
Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 60 mm |
| Gasket thickness | 3 mm to 10 mm (application-dependent) |
| Min. wall thickness | 4 mm |
| Power | Max. 3 HP total |
20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
| Finish | Enclosed powder-coated cabinet |
20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 120 mm |
| Part thickness | 3 mm to 25 mm |
| Motor | 5 HP, 3-phase AC |
| Control | PLC-based push-button controller |
| Features | PTFE powder auto filling, auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | 50 mm to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
25-ton CNC gasket press covering OD up to 180 mm.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | Up to 180 mm |
| Gasket thickness | 3 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 200 L HP-68 |
The PTFE Powder Compression Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe powder compression moulding press components for industrial processors (Workstation Ref: APP-6494).; Integrated die-set tooling for ptfe powder compression moulding press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Choosing the 208 Ton PTFE Powder Compression Moulding Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized…
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687