Automatic PTFE Powder Moulding Machine

Automatic PTFE Powder Moulding Machine — HEMSUN Hydraulic Presses India

Automatic PTFE Powder Moulding Machine — Technical Blueprint, Machine Specifications & Tooling Sizing

Produced in Dahegam, Gandhinagar, Gujarat, India, the Automatic PTFE Powder Moulding Machine (Series HSE-693) delivers reliable high-pressure compaction for automatic ptfe powder moulding machine components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.

Applications

  • Serial compaction and forming of automatic ptfe powder moulding machine components for industrial processors (Workstation Ref: APP-6093).
  • Integrated die-set tooling for automatic ptfe powder moulding machine components with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on ptfe compounds with controlled pressure dwell cycles from 38s to 5min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

Automatic PTFE Powder Moulding Machine — process notes

Built to satisfy strict density requirements on automatic ptfe powder moulding machine components (Engineered to client drawing envelope (Build HSE-949)), the Automatic PTFE Powder Moulding Machine exerts 587 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 99 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.

Automatic PTFE Powder Moulding Machine — material behaviour

Configured for virgin & filled PTFE fluoropolymer resin processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.

Automatic PTFE Powder Moulding Machine — tooling design

Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for automatic ptfe powder moulding machine components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.

Automatic PTFE Powder Moulding Machine — sizing and selection

For engineering review of the Automatic PTFE Powder Moulding Machine (587 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.

Automatic PTFE Powder Moulding Machine — quality checks

Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.

Automatic PTFE Powder Moulding Machine — installation and commissioning

We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.

Automatic PTFE Powder Moulding Machine — export and lead time

We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.

Automatic PTFE Powder Moulding Machine — maintenance and spares

The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.

Automatic PTFE Powder Moulding Machine — safety notes

Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.

Specifications

Property Value
Machine Series & Model Automatic PTFE Powder Moulding Machine (Series HSE-693)
Rated Tonnage Capacity 500 Ton (Ultra-Dense Powder Compaction Line)
Target Part Size Envelope Engineered to client drawing envelope (Build HSE-949)
Platen Bolster Dimensions 360 × 360 mm ground steel bolster with T-slots
Daylight & Ram Stroke 360 mm daylight / 260 mm main ram stroke
Specific Compaction Pressure 3,000–4,500 psi (300–450 kg/cm²)
Pressure Dwell Control Band 30 seconds to 3 minutes programmable pressure dwell
Main Motor & Electricals 15 HP 3-Phase 415V (Dual-pump regenerative circuit)
Hydraulic Reservoir Volume 160 Liters ISO VG 68 hydraulic reservoir
Overall Machine Dimensions 2250 × 2650 × 3250 mm
Automation & PLC Architecture Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Built ranges and models

The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.

Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK50

High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.

Property Value
Suitable OD 10 mm to 50 mm
Gasket thickness 2 mm to 6 mm
Min. wall thickness 4 mm
Output Approx. 800 parts/hour
Power Max. 3 HP total

Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK60

Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.

Property Value
Suitable OD 10 mm to 60 mm
Gasket thickness 3 mm to 10 mm (application-dependent)
Min. wall thickness 4 mm
Power Max. 3 HP total

Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK110

20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.

Property Value
Capacity 20 Ton
Suitable OD Up to 110 mm
Gasket thickness 2.5 mm to 10 mm
Motor 5 HP, 3-phase AC
Control CNC, 7" colour touch screen
Features PTFE powder auto filling, gasket auto ejecting
Footprint (approx.) 1200 × 1400 × 2200 mm
Hydraulic oil 150 L HP-68
Finish Enclosed powder-coated cabinet

Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK120

20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.

Property Value
Capacity 20 Ton
Suitable OD Up to 120 mm
Part thickness 3 mm to 25 mm
Motor 5 HP, 3-phase AC
Control PLC-based push-button controller
Features PTFE powder auto filling, auto ejecting
Footprint (approx.) 1200 × 1400 × 2200 mm
Hydraulic oil 150 L HP-68

Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK110

25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.

Property Value
Capacity 25 Ton
Suitable OD 50 mm to 110 mm
Gasket thickness 2.5 mm to 10 mm
Motor 5 HP, 3-phase AC
Control CNC, 7" colour touch screen
Features PTFE powder auto filling, gasket auto ejecting
Footprint (approx.) 1200 × 1400 × 2200 mm
Hydraulic oil 150 L HP-68

Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK180

25-ton CNC gasket press covering OD up to 180 mm.

Property Value
Capacity 25 Ton
Suitable OD Up to 180 mm
Gasket thickness 3 mm to 10 mm
Motor 5 HP, 3-phase AC
Control CNC, 7" colour touch screen
Features PTFE powder auto filling, gasket auto ejecting
Footprint (approx.) 1200 × 1400 × 2200 mm
Hydraulic oil 200 L HP-68

Frequently Asked Questions

What is the Automatic PTFE Powder Moulding Machine used for?

The Automatic PTFE Powder Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of automatic ptfe powder moulding machine components for industrial processors (Workstation Ref: APP-6093).; Integrated die-set tooling for automatic ptfe powder moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 38s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Automatic PTFE Powder Moulding Machine tonnage and controls?

Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For engineering review of the Automatic PTFE Powder Moulding Machine (587 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection…

Do you install and train operators for the Automatic PTFE Powder Moulding Machine?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

Get Started

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Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.

  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

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