PTFE Disc Moulding Machine
PTFE Disc Moulding Machine — Hydraulic Specifications, Platen Clearances & Tooling Dies
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the PTFE Disc Moulding Machine (Series HSE-975) offers reliable forming force for ptfe disc moulding machine components. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- Serial compaction and forming of ptfe disc moulding machine components for industrial processors (Workstation Ref: APP-9975).
- Integrated die-set tooling for ptfe disc moulding machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 20s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
This specialized 749 Ton PTFE Disc Moulding Machine system is tailored for serial manufacturing of ptfe disc moulding machine components conforming to Engineered to client drawing envelope (Build HSE-779). The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 21 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Material behaviour under compaction
Optimized for cold preforming of virgin & filled PTFE fluoropolymer resin, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.
Tooling and die design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of ptfe disc moulding machine components.
Sizing and machine selection
To select the right PTFE Disc Moulding Machine capacity (749 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Export packing and lead time
Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Maintenance and spare parts
Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.
Safety and guarding
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Disc Moulding Machine (Series HSE-975) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-779) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Disc Moulding Machine used for?
The PTFE Disc Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe disc moulding machine components for industrial processors (Workstation Ref: APP-9975).; Integrated die-set tooling for ptfe disc moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 20s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Disc Moulding Machine tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. To select the right PTFE Disc Moulding Machine capacity (749 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage…
Do you install and train operators for the PTFE Disc Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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