PTFE Sleeve Moulding Machine
PTFE Sleeve Moulding Machine — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the PTFE Sleeve Moulding Machine (Series HSE-271) delivers reliable high-pressure compaction for ptfe sleeve moulding machine components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of ptfe sleeve moulding machine components for industrial processors (Workstation Ref: APP-2971).
- Integrated die-set tooling for ptfe sleeve moulding machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 36s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on ptfe sleeve moulding machine components (Engineered to client drawing envelope (Build HSE-632)), the PTFE Sleeve Moulding Machine exerts 688 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 84 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
Designed to process abrasive filled grades and virgin virgin & filled PTFE fluoropolymer resin, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for ptfe sleeve moulding machine components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
For engineering review of the PTFE Sleeve Moulding Machine (688 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Quality checks and inspection
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Export packing and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Maintenance and spare parts
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Sleeve Moulding Machine (Series HSE-271) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-632) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Sleeve Moulding Machine used for?
The PTFE Sleeve Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe sleeve moulding machine components for industrial processors (Workstation Ref: APP-2971).; Integrated die-set tooling for ptfe sleeve moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 36s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Sleeve Moulding Machine tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. For engineering review of the PTFE Sleeve Moulding Machine (688 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, a…
Do you install and train operators for the PTFE Sleeve Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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