Hydrostatic Pressure Testing Machine
Hydrostatic Pressure Testing Machine — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the Hydrostatic Pressure Testing Machine (Series HSE-493) delivers reliable high-pressure compaction for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9493).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydrostatic Pressure Testing Machine — process notes
Built to satisfy strict density requirements on hydro-tested high-pressure pipe joints, stator cores & crimped filters (Component envelope up to 989 × 589 × 489 mm), the Hydrostatic Pressure Testing Machine exerts 515 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 71 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Hydrostatic Pressure Testing Machine — material behaviour
Operating with high volumetric fill capacity for engineered automotive sub-assemblies, pipe casings & electric motor cores, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Hydrostatic Pressure Testing Machine — tooling design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for hydro-tested high-pressure pipe joints, stator cores & crimped filters are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Hydrostatic Pressure Testing Machine — sizing and selection
For engineering review of the Hydrostatic Pressure Testing Machine (515 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Hydrostatic Pressure Testing Machine — quality checks
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Hydrostatic Pressure Testing Machine — installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Hydrostatic Pressure Testing Machine — export and lead time
Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.
Hydrostatic Pressure Testing Machine — maintenance and spares
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Hydrostatic Pressure Testing Machine — safety notes
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydrostatic Pressure Testing Machine (Series HSE-493) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Component envelope up to 989 × 589 × 489 mm |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Hydrostatic Pressure Testing Machine used for?
The Hydrostatic Pressure Testing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-9493).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydrostatic Pressure Testing Machine tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For engineering review of the Hydrostatic Pressure Testing Machine (515 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection s…
Do you install and train operators for the Hydrostatic Pressure Testing Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687