Hydraulic Straightening Press
Hydraulic Straightening Press — Capacity Specifications, Platen Envelope & Tooling Details
The Hydraulic Straightening Press by HEMSUN (Model HSE-701) delivers high-yield forming capacity for straightened drive shafts, coined coins & broached components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-9701).
- Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forming compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydraulic Straightening Press — process notes
Engineered for high repeatability, the Hydraulic Straightening Press provides 89 Ton of compaction force for straightened drive shafts, coined coins & broached components components up to Engineered to client drawing envelope (Build HSE-831). Digital PLC timers manage a 133-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Hydraulic Straightening Press — material behaviour
Configured for high-grade engineered industrial material processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Hydraulic Straightening Press — tooling design
Equipped with heavy-duty bolster plates with standardized T-slot spacing, the press accepts quick-change die assemblies. Mirror-polished die cavities ($Ra \le 0.15\mu m$) and precision lower punch sleeves ensure effortless part release for straightened drive shafts, coined coins & broached components.
Hydraulic Straightening Press — sizing and selection
Selecting the ideal Hydraulic Straightening Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (89 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Hydraulic Straightening Press — quality checks
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Hydraulic Straightening Press — installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Hydraulic Straightening Press — export and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.
Hydraulic Straightening Press — maintenance and spares
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Hydraulic Straightening Press — safety notes
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Straightening Press (Series HSE-701) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-831) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Straightening Press used for?
The Hydraulic Straightening Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-9701).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Straightening Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Selecting the ideal Hydraulic Straightening Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates t…
Do you install and train operators for the Hydraulic Straightening Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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Contact HEMSUN +91-9979593687