Hydraulic Punching Press
Hydraulic Punching Press — Technical Specifications, Platen Dimensions & Tooling Sizing
HEMSUN ENGG. INDUSTRIES manufactures the Hydraulic Punching Press (Series HSE-665) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of closed-die forged automotive flanges, gears & shafts. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-3365).
- Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forging compounds with controlled pressure dwell cycles from 40s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydraulic Punching Press — process notes
Designed for tight-tolerance fabrication of closed-die forged automotive flanges, gears & shafts, this 96 Ton Hydraulic Punching Press integrates closed-loop hydraulic positioning with multi-step compaction curves for parts up to Forging envelope up to 448 × 448 × 298 mm. The pressing cycle maintains peak hydraulic load across a 24-second timer dwell, enabling resin particles to mechanically interlock. Programmable decompression stages prevent delamination cracking before the lower hydraulic ejector pin array raises the compacted part.
Hydraulic Punching Press — material behaviour
Operating with high volumetric fill capacity for heated steel billets, non-ferrous slugs & alloy structural blanks, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Hydraulic Punching Press — tooling design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for closed-die forged automotive flanges, gears & shafts are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Hydraulic Punching Press — sizing and selection
Configuring the 96 Ton Hydraulic Punching Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Hydraulic Punching Press — quality checks
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Hydraulic Punching Press — installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Hydraulic Punching Press — export and lead time
Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.
Hydraulic Punching Press — maintenance and spares
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Hydraulic Punching Press — safety notes
Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Punching Press (Series HSE-665) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Forging envelope up to 448 × 448 × 298 mm |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Punching Press used for?
The Hydraulic Punching Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-3365).; Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forging compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Punching Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 96 Ton Hydraulic Punching Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizi…
Do you install and train operators for the Hydraulic Punching Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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