Hydraulic Workshop Press
Hydraulic Workshop Press — Technical Specifications, Platen Dimensions & Tooling Sizing
HEMSUN ENGG. INDUSTRIES manufactures the Hydraulic Workshop Press (Series HSE-487) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of machinery shafts, bearing housings & press-fit assemblies. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of machinery shafts, bearing housings & press-fit assemblies for industrial processors (Workstation Ref: APP-1387).
- Integrated die-set tooling for machinery shafts, bearing housings & press-fit assemblies with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on workshop compounds with controlled pressure dwell cycles from 42s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Hydraulic Workshop Press — process notes
Designed for tight-tolerance fabrication of machinery shafts, bearing housings & press-fit assemblies, this 89 Ton Hydraulic Workshop Press integrates closed-loop hydraulic positioning with multi-step compaction curves for parts up to Engineered to client drawing envelope (Build HSE-783). The pressing cycle maintains peak hydraulic load across a 125-second timer dwell, enabling resin particles to mechanically interlock. Programmable decompression stages prevent delamination cracking before the lower hydraulic ejector pin array raises the compacted part.
Hydraulic Workshop Press — material behaviour
Designed to process abrasive filled grades and virgin high-grade engineered industrial material, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Hydraulic Workshop Press — tooling design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of machinery shafts, bearing housings & press-fit assemblies.
Hydraulic Workshop Press — sizing and selection
Configuring the 89 Ton Hydraulic Workshop Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Hydraulic Workshop Press — quality checks
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Hydraulic Workshop Press — installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Hydraulic Workshop Press — export and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Hydraulic Workshop Press — maintenance and spares
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Hydraulic Workshop Press — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Workshop Press (Series HSE-487) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-783) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Hydraulic Workshop Press used for?
The Hydraulic Workshop Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of machinery shafts, bearing housings & press-fit assemblies for industrial processors (Workstation Ref: APP-1387).; Integrated die-set tooling for machinery shafts, bearing housings & press-fit assemblies with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on workshop compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Workshop Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Configuring the 89 Ton Hydraulic Workshop Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizi…
Do you install and train operators for the Hydraulic Workshop Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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