Floating Die Press
Floating Die Press — Technical Data, Hydraulic Performance & Tooling Sizing
Engineered in Dahegam, Gandhinagar, Gujarat, India, the Floating Die Press (Build HSE-458) provides reliable compaction tonnage for floating die press components. Equipped with precision tie-bars, programmable dwell curves, and complete export documentation.
Applications
- Serial compaction and forming of floating die press components for industrial processors (Workstation Ref: APP-4958).
- Integrated die-set tooling for floating die press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 43s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The Floating Die Press (configured under build tag HSE-658) is engineered at our Dahegam manufacturing facility for precision forming of floating die press components within a Engineered to client drawing envelope (Build HSE-627) work envelope. Operating at a calibrated pressing force of 51 Ton, the hydraulic manifold incorporates a variable-displacement piston pump paired with proportional pressure modulation to govern rapid downward approach (up to 120 mm/s), smooth final compaction (5–12 mm/s), and a controlled pressure hold of 135 seconds under full tonnage. Stepped hydraulic decompression avoids sudden fluid shock, preventing internal cleavage lines from developing within fragile green compacts before lower-cylinder soft ejection occurs.
Material behaviour under compaction
Operating with high volumetric fill capacity for high-grade engineered industrial material, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Tooling and die design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for floating die press components. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Sizing and machine selection
Configuring the 51 Ton Floating Die Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Quality checks and inspection
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Export packing and lead time
Configured for worldwide export, the press features custom electrical wiring (415V/50Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Maintenance and spare parts
Routine maintenance procedures include periodic hydraulic oil filtration (1,000 operating hours), daily tie-bar bushing lubrication via automatic grease distributor, and annual hydraulic cylinder rod seal inspection. Complete spare seal sets, solenoid valves, and PLC program backups are archived under serial number HSE-4958.
Safety and guarding
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Floating Die Press (Series HSE-458) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-627) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Floating Die Press used for?
The Floating Die Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of floating die press components for industrial processors (Workstation Ref: APP-4958).; Integrated die-set tooling for floating die press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 43s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Floating Die Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Configuring the 51 Ton Floating Die Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing cal…
Do you install and train operators for the Floating Die Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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