Multi Cavity Powder Press
Multi Cavity Powder Press — Engineering Capabilities, Machine Specs & Tooling Integration
The Multi Cavity Powder Press (Specification HSE-837) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of multi cavity powder press components. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Applications
- Serial compaction and forming of multi cavity powder press components for industrial processors (Workstation Ref: APP-5337).
- Integrated die-set tooling for multi cavity powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 32s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Operating with 430 Ton capacity, the Multi Cavity Powder Press processes multi cavity powder press components within a Engineered to client drawing envelope (Build HSE-594) work area. Precision linear encoders coordinate pressing depth and hold load across 34 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Material behaviour under compaction
Designed around the physical compressibility of high-grade engineered industrial material, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for multi cavity powder press components tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
For customized quotation of this 430 Ton Multi Cavity Powder Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (380V–480V/60Hz).
Maintenance and spare parts
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Multi Cavity Powder Press (Series HSE-837) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-594) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Multi Cavity Powder Press used for?
The Multi Cavity Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of multi cavity powder press components for industrial processors (Workstation Ref: APP-5337).; Integrated die-set tooling for multi cavity powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 32s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Multi Cavity Powder Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For customized quotation of this 430 Ton Multi Cavity Powder Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cyli…
Do you install and train operators for the Multi Cavity Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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