DMC Moulding Press
DMC Moulding Press — Hydraulic Specifications, Platen Clearances & Tooling Dies
Produced in Dahegam, Gandhinagar, Gujarat, India, the DMC Moulding Press (Series HSE-465) delivers reliable high-pressure compaction for SMC/BMC compression-moulded composite panels. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-2265).
- Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 20s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
DMC Moulding Press — process notes
Custom-built for high-yield manufacturing of SMC/BMC compression-moulded composite panels, this DMC Moulding Press installation delivers 638 Ton of uniaxial compressive force to form Platen working area 824 × 824 mm with dual electric heating workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 102-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
DMC Moulding Press — material behaviour
Designed around the physical compressibility of thermoset compounds (SMC/BMC/bakelite) & friction mix powders, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
DMC Moulding Press — tooling design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for SMC/BMC compression-moulded composite panels are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
DMC Moulding Press — sizing and selection
For customized quotation of this 638 Ton DMC Moulding Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
DMC Moulding Press — quality checks
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
DMC Moulding Press — installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
DMC Moulding Press — export and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (380V–480V/60Hz).
DMC Moulding Press — maintenance and spares
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
DMC Moulding Press — safety notes
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | DMC Moulding Press (Series HSE-465) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Platen working area 824 × 824 mm with dual electric heating |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the DMC Moulding Press used for?
The DMC Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-2265).; Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 20s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the DMC Moulding Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For customized quotation of this 638 Ton DMC Moulding Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder di…
Do you install and train operators for the DMC Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687