Composite Compression Moulding Press
Composite Compression Moulding Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Composite Compression Moulding Press (Build HSE-748) offers high-tonnage forming for SMC/BMC compression-moulded composite panels. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-7048).
- Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 33s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Composite Compression Moulding Press — process notes
At our Dahegam works, the Composite Compression Moulding Press is built to handle continuous batch compaction of SMC/BMC compression-moulded composite panels spanning Platen working area 816 × 816 mm with dual electric heating. The 84 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 52 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Composite Compression Moulding Press — material behaviour
The system is engineered to compact thermoset compounds (SMC/BMC/bakelite) & friction mix powders powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Composite Compression Moulding Press — tooling design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for SMC/BMC compression-moulded composite panels incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Composite Compression Moulding Press — sizing and selection
To obtain an accurate quote for the Composite Compression Moulding Press (84 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Composite Compression Moulding Press — quality checks
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Composite Compression Moulding Press — installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Composite Compression Moulding Press — export and lead time
Export machines feature multi-voltage panels (415V/50Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Composite Compression Moulding Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Composite Compression Moulding Press — safety notes
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Composite Compression Moulding Press (Series HSE-748) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Platen working area 816 × 816 mm with dual electric heating |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Composite Compression Moulding Press used for?
The Composite Compression Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-7048).; Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 33s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Composite Compression Moulding Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Composite Compression Moulding Press (84 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates…
Do you install and train operators for the Composite Compression Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Export documentation included
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