Custom Robotic Press Cell
Custom Robotic Press Cell — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the Custom Robotic Press Cell (Series HSE-492) offers precision pressing force for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-3192).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 17s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Custom Robotic Press Cell — process notes
The Custom Robotic Press Cell applies 205 Ton of rigid compressive force to produce hydro-tested high-pressure pipe joints, stator cores & crimped filters (Component envelope up to 573 × 673 × 573 mm). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 49-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Custom Robotic Press Cell — material behaviour
Because engineered automotive sub-assemblies, pipe casings & electric motor cores requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Custom Robotic Press Cell — tooling design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for hydro-tested high-pressure pipe joints, stator cores & crimped filters incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Custom Robotic Press Cell — sizing and selection
Engineers evaluating the Custom Robotic Press Cell should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (205 Ton standard) and provide complete engineering documentation and tooling layouts.
Custom Robotic Press Cell — quality checks
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Custom Robotic Press Cell — installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Custom Robotic Press Cell — export and lead time
Export units are built with multi-voltage electrical switchgear (415V/50Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Custom Robotic Press Cell — maintenance and spares
Upkeep protocols specify hydraulic fluid replacement at 2,000 hours, routine guide post greasing, and seal evaluations. Replacement valves and seal packages ship promptly from our Gujarat facility.
Custom Robotic Press Cell — safety notes
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Custom Robotic Press Cell (Series HSE-492) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Component envelope up to 573 × 673 × 573 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Custom Robotic Press Cell used for?
The Custom Robotic Press Cell from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-3192).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 17s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Custom Robotic Press Cell tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Engineers evaluating the Custom Robotic Press Cell should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (205 Ton stan…
Do you install and train operators for the Custom Robotic Press Cell?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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