Custom SPM Development

How this press is built

This specialized 126 Ton Custom SPM Development system is tailored for serial manufacturing of hydro-tested high-pressure pipe joints, stator cores & crimped filters conforming to Component envelope up to 582 × 482 × 382 mm. The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 106 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.

Material behaviour under compaction

Operating with high volumetric fill capacity for engineered automotive sub-assemblies, pipe casings & electric motor cores, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.

Tooling and die design

The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for hydro-tested high-pressure pipe joints, stator cores & crimped filters are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.

Sizing and machine selection

To select the right Custom SPM Development capacity (126 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.

Quality checks and inspection

Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.

Installation and commissioning

We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.

Export packing and lead time

Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.

Maintenance and spare parts

Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.

Safety and guarding

Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.

Specifications

Built ranges and models

The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.