Dry Electrode Hydraulic Press
Dry Electrode Hydraulic Press — Equipment Specifications, Bolster Capacity & Tooling Integration
The Dry Electrode Hydraulic Press by HEMSUN (Model Code HSE-977) is manufactured in Gujarat, India, providing high-precision compaction and forming for precision-compacted battery electrode sheets and cell sub-assemblies. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of precision-compacted battery electrode sheets and cell sub-assemblies for industrial processors (Workstation Ref: APP-7277).
- Integrated die-set tooling for precision-compacted battery electrode sheets and cell sub-assemblies with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on battery compounds with controlled pressure dwell cycles from 22s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Dry Electrode Hydraulic Press — process notes
Fabricated for heavy industrial service, the Dry Electrode Hydraulic Press applies 193 Ton of precision force to mould precision-compacted battery electrode sheets and cell sub-assemblies measuring Electrode foil envelope up to 300 × 300 mm with ±2 µm thickness control. The machine executes automated fast approach, slow pressing transition, and a 41-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Dry Electrode Hydraulic Press — material behaviour
The mechanical design addresses the high volumetric reduction of battery electrode active powder formulations and dry-battery compounds powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Dry Electrode Hydraulic Press — tooling design
Equipped with heavy-duty bolster plates with standardized T-slot spacing, the press accepts quick-change die assemblies. Mirror-polished die cavities ($Ra \le 0.15\mu m$) and precision lower punch sleeves ensure effortless part release for precision-compacted battery electrode sheets and cell sub-assemblies.
Dry Electrode Hydraulic Press — sizing and selection
Our technical team sizes the Dry Electrode Hydraulic Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 193 Ton press line.
Dry Electrode Hydraulic Press — quality checks
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Dry Electrode Hydraulic Press — installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Dry Electrode Hydraulic Press — export and lead time
Built to international export standards with multi-voltage electrical panels (480V/60Hz), heavy-duty crating, and full commercial invoice and Certificate of Origin documentation.
Dry Electrode Hydraulic Press — maintenance and spares
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Dry Electrode Hydraulic Press — safety notes
Safety architecture includes Category 4 optical guards, ergonomic two-hand activation buttons, hydraulic anti-drop check valves, and manual ram locking bars for die setup.
Specifications
| Property | Value |
|---|---|
| Equipment Series & Model | Dry Electrode Hydraulic Press (Series HSE-BATT-977) |
| Precision Compaction Force | 57 Ton servo-hydraulic compaction force |
| Workstage Dimensions | Electrode foil envelope up to 300 × 300 mm with ±2 µm thickness control |
| Positioning & Parallelism | High-resolution optical linear scale (±0.002 mm accuracy) |
| Cleanroom Environmental Rating | Dry-room compatible (Dew point -40°C) stainless enclosure |
| Pressure Dwell Control | Programmable multi-stage dwell with force feedback loop |
| Main Servo-Hydraulic Drive | High-response servo motor with closed-loop pump drive |
| Tooling & Platen Metallurgy | Mirror-polished tungsten carbide bolsters with micro-heating |
| PLC & SCADA Integration | Siemens S7-1500 PLC with OPC-UA Industry 4.0 data logging |
| Safety & Light Curtains | Category 4 Optical light curtains and anti-tie down switches |
| Application Scope | Lithium battery electrode compaction and cell assembly automation |
| Manufacturing & Origin | Engineered, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Dry Electrode Hydraulic Press used for?
The Dry Electrode Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of precision-compacted battery electrode sheets and cell sub-assemblies for industrial processors (Workstation Ref: APP-7277).; Integrated die-set tooling for precision-compacted battery electrode sheets and cell sub-assemblies with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on battery compounds with controlled pressure dwell cycles from 22s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Dry Electrode Hydraulic Press tonnage and controls?
Tonnage and frame are engineered to enquiry. Control packages include Programmable multi-stage dwell with force feedback loop. Our technical team sizes the Dry Electrode Hydraulic Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering…
Do you install and train operators for the Dry Electrode Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Engineered, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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