Battery Electrode Compaction Press
Battery Electrode Compaction Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Battery Electrode Compaction Press (Series HSE-656) delivers precision force for precision-compacted battery electrode sheets and cell sub-assemblies. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of precision-compacted battery electrode sheets and cell sub-assemblies for industrial processors (Workstation Ref: APP-6056).
- Integrated die-set tooling for precision-compacted battery electrode sheets and cell sub-assemblies with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on battery compounds with controlled pressure dwell cycles from 31s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Battery Electrode Compaction Press — process notes
Our Battery Electrode Compaction Press production unit combines 695 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for precision-compacted battery electrode sheets and cell sub-assemblies in dimensions up to Electrode foil envelope up to 300 × 300 mm with ±2 µm thickness control. The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 127 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Battery Electrode Compaction Press — material behaviour
Calibrated specifically for compaction of battery electrode active powder formulations and dry-battery compounds, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Battery Electrode Compaction Press — tooling design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for precision-compacted battery electrode sheets and cell sub-assemblies incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Battery Electrode Compaction Press — sizing and selection
For customized quotation of this 695 Ton Battery Electrode Compaction Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Battery Electrode Compaction Press — quality checks
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Battery Electrode Compaction Press — installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Battery Electrode Compaction Press — export and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Battery Electrode Compaction Press — maintenance and spares
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Battery Electrode Compaction Press — safety notes
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Equipment Series & Model | Battery Electrode Compaction Press (Series HSE-BATT-656) |
| Precision Compaction Force | 76 Ton servo-hydraulic compaction force |
| Workstage Dimensions | Electrode foil envelope up to 300 × 300 mm with ±2 µm thickness control |
| Positioning & Parallelism | High-resolution optical linear scale (±0.002 mm accuracy) |
| Cleanroom Environmental Rating | Dry-room compatible (Dew point -40°C) stainless enclosure |
| Pressure Dwell Control | Programmable multi-stage dwell with force feedback loop |
| Main Servo-Hydraulic Drive | High-response servo motor with closed-loop pump drive |
| Tooling & Platen Metallurgy | Mirror-polished tungsten carbide bolsters with micro-heating |
| PLC & SCADA Integration | Siemens S7-1500 PLC with OPC-UA Industry 4.0 data logging |
| Safety & Light Curtains | Category 4 Optical light curtains and anti-tie down switches |
| Application Scope | Lithium battery electrode compaction and cell assembly automation |
| Manufacturing & Origin | Engineered, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Battery Electrode Compaction Press used for?
The Battery Electrode Compaction Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of precision-compacted battery electrode sheets and cell sub-assemblies for industrial processors (Workstation Ref: APP-6056).; Integrated die-set tooling for precision-compacted battery electrode sheets and cell sub-assemblies with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on battery compounds with controlled pressure dwell cycles from 31s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Battery Electrode Compaction Press tonnage and controls?
Tonnage and frame are engineered to enquiry. Control packages include Programmable multi-stage dwell with force feedback loop. For customized quotation of this 695 Ton Battery Electrode Compaction Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydra…
Do you install and train operators for the Battery Electrode Compaction Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Engineered, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687