Cold Isostatic Press
Cold Isostatic Press — Technical Specifications, Platen Dimensions & Tooling Sizing
The Cold Isostatic Press by HEMSUN (Model Code HSE-369) is manufactured in Gujarat, India, providing high-precision compaction and forming for high-density isostatically compacted green billets and shapes. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-3069).
- Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on cip compounds with controlled pressure dwell cycles from 44s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Cold Isostatic Press — process notes
Operating with 227 Ton capacity, the Cold Isostatic Press processes high-density isostatically compacted green billets and shapes within a Vessel interior diameter Ø 80–150 mm × length 250–500 mm work area. Precision linear encoders coordinate pressing depth and hold load across 111 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Cold Isostatic Press — material behaviour
The system is engineered to compact technical ceramic alumina/zirconia, PM alloys, and isotropic PTFE powders powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Cold Isostatic Press — tooling design
The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for high-density isostatically compacted green billets and shapes are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.
Cold Isostatic Press — sizing and selection
To select the right Cold Isostatic Press capacity (227 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.
Cold Isostatic Press — quality checks
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Cold Isostatic Press — installation and commissioning
HEMSUN ENGG. INDUSTRIES provides detailed installation plans, hydraulic P&ID drawings, electrical panel schematics, and on-site commissioning support. Factory engineers handle leveling, hydraulic fluid filling, trial runs, and operator safety training.
Cold Isostatic Press — export and lead time
Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Cold Isostatic Press — maintenance and spares
Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.
Cold Isostatic Press — safety notes
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| CIP Press Model & Class | Cold Isostatic Press (Series HSE-CIP-369) |
| Max Isostatic Pressure | 15,000 to 30,000 psi (100 to 200 MPa) |
| Vessel Working Dimensions | Vessel interior diameter Ø 80–150 mm × length 250–500 mm |
| High Pressure Vessel Rating | ASME Section VIII Div 3 Forged Alloy Steel Vessel |
| Hydraulic Intensifier Unit | Air-driven / hydraulic high-pressure booster pump system |
| Pressurizing Fluid Medium | Water-soluble rust-inhibiting emulsion (95/5 mix) |
| Decompression Regulation | Multi-stage programmable needle valve decompression |
| Automation & Touchscreen | Schneider PLC Touchscreen with digital pressure graph recorder |
| Vessel Closure & Pin Lock | Threadless breach lock with pneumatic safety pin interlock |
| Frame & Containment Shroud | High-tensile protective steel containment enclosure |
| Target Application Scope | Isotropic preforming of ceramics, PM alloys, and PTFE billets |
| Manufacturing Standard | Engineered & Pressure-Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Cold Isostatic Press used for?
The Cold Isostatic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-3069).; Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on cip compounds with controlled pressure dwell cycles from 44s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Cold Isostatic Press tonnage and controls?
Tonnage and frame are engineered to enquiry. Push-button, PLC/HMI, or CNC packages are available. To select the right Cold Isostatic Press capacity (227 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and p…
Do you install and train operators for the Cold Isostatic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Manufactured in Dahegam, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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