Lab Scale CIP Press
Lab Scale Cip Press — Machine Specifications, Tool Steel Dies & Operating Parameters
Engineered in Dahegam, Gandhinagar, Gujarat, India, the Lab Scale Cip Press (Build HSE-476) provides reliable compaction tonnage for high-density isostatically compacted green billets and shapes. Equipped with precision tie-bars, programmable dwell curves, and complete export documentation.
Applications
- Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-2276).
- Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on cip compounds with controlled pressure dwell cycles from 31s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Lab Scale CIP Press — process notes
The Lab Scale Cip Press delivers dedicated 446 Ton forming capacity for high-density isostatically compacted green billets and shapes components within the Vessel interior diameter Ø 80–150 mm × length 250–500 mm dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 106 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
Lab Scale CIP Press — material behaviour
With reinforced structural columns, the press handles high-pressure compaction of technical ceramic alumina/zirconia, PM alloys, and isotropic PTFE powders without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Lab Scale CIP Press — tooling design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for high-density isostatically compacted green billets and shapes are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Lab Scale CIP Press — sizing and selection
Specifying this 446 Ton Lab Scale Cip Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Lab Scale CIP Press — quality checks
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Lab Scale CIP Press — installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Lab Scale CIP Press — export and lead time
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Lab Scale CIP Press — maintenance and spares
The machine design simplifies servicing with accessible hydraulic manifold blocks, centralized grease lubrication points, and quick-access filter assemblies. Full spare parts backup and seal refurbishment kits are supplied from our Dahegam stock.
Lab Scale CIP Press — safety notes
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| CIP Press Model & Class | Lab Scale Cip Press (Series HSE-CIP-476) |
| Max Isostatic Pressure | 15,000 to 30,000 psi (100 to 200 MPa) |
| Vessel Working Dimensions | Vessel interior diameter Ø 80–150 mm × length 250–500 mm |
| High Pressure Vessel Rating | ASME Section VIII Div 3 Forged Alloy Steel Vessel |
| Hydraulic Intensifier Unit | Air-driven / hydraulic high-pressure booster pump system |
| Pressurizing Fluid Medium | Water-soluble rust-inhibiting emulsion (95/5 mix) |
| Decompression Regulation | Multi-stage programmable needle valve decompression |
| Automation & Touchscreen | Schneider PLC Touchscreen with digital pressure graph recorder |
| Vessel Closure & Pin Lock | Threadless breach lock with pneumatic safety pin interlock |
| Frame & Containment Shroud | High-tensile protective steel containment enclosure |
| Target Application Scope | Isotropic preforming of ceramics, PM alloys, and PTFE billets |
| Manufacturing Standard | Engineered & Pressure-Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Lab Scale Cip Press used for?
The Lab Scale Cip Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-2276).; Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on cip compounds with controlled pressure dwell cycles from 31s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Lab Scale Cip Press tonnage and controls?
Tonnage and frame are engineered to enquiry. Push-button, PLC/HMI, or CNC packages are available. Specifying this 446 Ton Lab Scale Cip Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings f…
Do you install and train operators for the Lab Scale Cip Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Manufactured in Dahegam, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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